DUPLEX UNS S31803 by Taashvi Special Alloys
Duplex 2205
- UNS S31803, S32205, F51, F60
- ASTM A 182, A 240, A 276, A 479, A 789, A 790, A 815
- ASME SA 182, SA 240, SA 479, SA 789
- Norsok MDS D45 Grade F51, EN 1.4462
- NACE MR0175
Forms of Duplex 2205 Available at Mega Mex
- Sheet
- Plate
- Bar
- Pipe & Tube (welded & seamless)
-
Fittings
- Elbows, tees, stub-ends, returns, caps, crosses, reducers, pipe nipples, etc.
- Welding Wire and Welding Electrode (AWS ER2209, E2209-16, E2209T-1)
2205 Duplex Overview
Duplex 2205 is a nitrogen enhanced duplex stainless steel that was developed to combat common corrosion problems encountered with the 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic, like 304 stainless, nor purely ferritic, like 430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. Often referred to as the work horse grade, 2205 is the most widely used grade in the duplex family of stainless steels.
The advantage of a duplex structure is that it combines the favorable qualities of a ferritic alloy (stress corrosion cracking resistance and high strength) with those of an austenitic alloy (ease of fabrication and corrosion resistance).
Usage of 2205 Duplex stainless steel should be limited to temperatures below 600° F. Extended elevated temperature exposure can embrittle 2205 stainless.
Corrosion Resistance
2205 duplex stainless steel is a cost effective solution for many applications where the 300 series stainless steels are susceptible to chloride stress corrosion cracking. Stress corrosion cracking occurs when stainless steels are subjected to tensile stress, while in contact with solutions containing chlorides. Increasing temperatures also increase the susceptibility of stainless steels to stress corrosion cracking.
The combination of chromium, molybdenum and nitrogen convey the good resistance of 2205 to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications. The high chromium, molybdenum and nitrogen contents of 2205 provide corrosion resistance superior to common stainless steels, such as, 316L and 317L in most environments.
Chemical Composition, %
| Cr | Ni | Mo | C | N | Mn | Si | P | S | Fe |
|---|---|---|---|---|---|---|---|---|---|
|
22.0-23.0
|
4.50-6.50
|
3.00-3.50
|
.030 Max
|
0.14-0.20
|
2.00 Max
|
1.00 Max
|
.030 Max
|
.020 Max
|
Balance
|
What are the characteristics of Duplex 2205?
- High resistance to chloride stress corrosion cracking
- Resistance to chloride pitting and crevice corrosion
- Good general corrosion resistance
- Good sulfide stress corrosion resistance
- High Strength
- Good weldability and workability
In what applications is Duplex 2205 used?
- Chemical process vessels, piping and heat exchangers
- Pulp mill digesters, bleach washers, chip pre-steaming vessels
- Food processing equipment
- Oil field piping and heat exchangers
- Flue gas desulfurization equipment
ASTM Specifications
| Pipe Smls | Pipe Welded | Tube Smls | Tube Welded | Sheet/Plate | Bar | Flanges, Fittings & Valves |
|---|---|---|---|---|---|---|
|
A790
|
A790
|
A789
|
A789
|
A240
|
A276
|
A182
|
Mechanical Properties
Specified Tensile Properties ASTM A240
| Ultimate Tensile Strength, ksi Minimum | .2% Yield Strength, ksi Minimum | Hardness Max. |
|---|---|---|
|
95
|
65
|
31 Rockwell C
|
Coil / Sheet /Plate Specification
Dimensions : ASTM, ASME, AISI, DIN, BIS
Thickness : 0.50mm - 100mm
Size : 1000 mm x 2000mm, 1220mm x 2440mm, 4' x 8', 1250mm x 2500mm, 1500mm x 3000mm to 6000mm, 2000mm x 4000mm to 6000mm
Finish : Hot rolled plate (HR), Cold rolled sheet (CR), 2B, 2D, BA NO(8), SATIN (Met with Plastic Coated)
Form : Shim Sheet, Perforated Sheet, Profile Cut,
Seamless & Welded Pipes & Tubes Specification
Specification : ASTM, ASME, DIN, NFA, JIS.
Thickness : 4.0mm - 100mm.
Pipe Size : 1/8” NB to 24” NB, 1/4” OD to 24” OD sizes.
Tube Size : 1/2" OD to 8" OD.
Length : Cut length, Fix length, Single Random, Double Random & Required Length.
Form : Round Pipes/Tubes, Square Pipes/Tubes, Rectangular Pipe/Tubes, Coiled Tubes, “U” Shape, Pancake Coils, Hydraulic Tubes.
End : Plain End, Beveled End, Threaded End.
Type : Seamless & Welded Pipes & Tubes.
Round Bar Specification
Dimensions : ASTM, ASME,AISI, API.
Size : 5 mm to 500 mm
Length : from 2.00mm to 6.35mm (0.078" to 0.25") dia.
Finish : Bright, Black, Polish, Forged
Form : Round Bar, Square, Hexagon
Condition : Cold Drawn & Polished Cold Drawn, Centerless Ground Bars & Polished
Other Services : Machining (CNC), Centerless Grinding (CG), Heat Treatment, Annealing, Pickling, Polish, Rolling, Forging, Cutting, Bending, Minor Fabrication
Seamless & Welded Pipes & Tubes Fittings Specification
Specification : ASTM, ASME, DIN, NFA, JIS.
Size : 1/8” NB to 24” NB, 1/4” OD to 24” OD sizes.
Form : Elbow, Tee, Reducer, Stub End, End Cap, Pipe Nipple, Weldolet,
End : Beveled End, Threaded. Plain End,
Type : Seamless & Welded Pipe & Tubes Fittings, Buttweld Fittings & Dairy Fittings.
